UniPost | QAcheck
Verification Devices | QAcheck Accessories
QAcheck Systems
 Use
• Components presence and/or
location verification.
Description
• The QAcheck uses the UniPost as the
base for the inspection system.
• Different types of inspections include: missing cap, skew
cap, missing foil, missing cotton, high cotton, missing vial stopper,
downed bottle, inverted bottle, gross under-fill, missing label,
missing print, and bar code.
• The UniPost can be adjusted for different sizes of products
by using the top hand-wheel. It provides a numeric counter that
can be used to record different set-up adjustments, thus ensuring
the exact repeatability of the setting.
• It is capable of further expansion, both in controls capabilities
as in mechanical functions. The QAcheck will send a signal to activate
a reject station (sold separately). This output signal will be controlled
by the QAcheck program, which will keep track of the product to
be rejected by means of an encoder. This feature does not depend
on a timer or conveyor speed, allowing one-point adjustment in almost
all situations.
Operation
• By rotating a single hand-wheel, the
operator can adjust for different size products. A digital counter
ensures the exact repeatability of the setting.
• Minor adjustments due to material variances (such as bottle
diameter) can be performed easily and promptly.
Material specifications
Refer to the material specifications
table on the technical reference catalogue in the downloads
area.
Technical specifications
Controls
• Microprocessor control, capable of future communication
with either a central computer or a PLC network.
• Indicating stack lights:
• Green: in operation.
• Red: system halt due to an alarm.
Electrical panel
• Construction: stainless steel 304, gage 16.
• Smooth, round edges on all parts to prevent insulation damage.
• Quick release clamp on side of the door to exclude liquids
and contaminants.
• Oil resistant neoprene gasket along the perimeter of the
door (bonded with oil resistant adhesive).
Wiring
• All wires are identified and placed in appropriate wire
ducts.
• All cables end on a wire terminal.
• Fuses for component protection.
Alarms
• Consecutive rejects alarm:
• An internal counter sets the maximum allowable number of
consecutive rejects.
• An alarm output triggers the red indicating stack light.
• Dry contact provided to stop equipment and/or conveyor.
• Reject verification alarm:
• The reject alarm activates when the non-compliant product
is not rejected.
• Dry contact provided to stop equipment and/or conveyor.
Component specifications are subject to change without prior notification.
Ordering information
1. Combine the necessary applications from
each family of products. Other combinations available, consult factory.
|
QAcheck verification devices |
| AEUP
MC SC MF |
Cap verification
MC - Missing cap
SC - Skew cap
MF - Missing foil |
|
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| AEUP
MC HC |
Cotton
verification
MC - Missing cotton
HC - High cotton |
| |
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| AEUP
MV MR |
Vial
verification
MV - Missing vial stopper
MR - Missing ring |
| |
|
| AEUP
DB IB |
Bottle
orientation
DB - Downed bottle
IB - Inverted bottle |
| |
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| AEUP
ML MP |
Label
verification
ML - Missing label
MP - Missing print |
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| AEUP
BC |
Bar code
verification |
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|
QAcheck accessories |
| AEUP
EL |
Extended
leg |
|
| Reject
devices |
Refer
to reject devices section on page AE 10. |
| Reject
containers |
Refer
to reject receivers section on page AE 13. |
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